104749-6160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047496160 8941782700


104749-6160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-6160 1047496160
ISUZU 8941782700 8941782700

Cross reference number

ZEXEL 104749-6160 1047496160
ISUZU 8941782700 8941782700


Zexel num
Bosch num
Firm num
Name
104749-6160 
 
8941782700  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1-J *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   36.2 35.7 36.7
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   34.7 33.2 36.2
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   36.2 35.2 37.2
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   32.2 30.7 33.7
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   32.6 31 34.2
Difference in delivery mm3/st.   4
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   11 8 14
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   11 8 14
Difference in delivery mm3/st.   3.5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   431 411 451
Pressure kgf/cm2   4.4 4.2 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Pressure kPa   431 411 451
Pressure kgf/cm2   4.4 4.2 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure kPa   647 618 676
Pressure kgf/cm2   6.6 6.3 6.9
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2250 2250 2250
Pressure kPa   716 687 745
Pressure kgf/cm2   7.3 7 7.6
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   670 570 770
Timer stroke mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2000 2000 2000
Timer stroke mm   6.3 5.9 6.7
Oil temperature degC   50 48 52
_05
Pump speed r/min   2250 2250 2250
Timer stroke mm   7.4 7.1 7.8
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   29 28 30
Timer stroke TA mm   2.4 2.4 2.4
Timer stroke variation dT mm   0.6 0.4 0.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   29 28 30
Timer stroke variation dT mm   0.6 0.2 1
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   24 23 25
Timer stroke variation dT mm   1.3 0.9 1.7
Oil temperature degC   50 48 52
0000001501
Pump speed r/min   1250 1250 1250
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Average injection quantity mm3/st.   32.6 32.6 32.6
Decrease qty mm3/st.   3.6 2.6 4.6
Decrease rate %   10 7 13
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Height m   0 0 0
Atmospheric pressure difference kPa   0 0 0
Atmospheric pressure difference mmHg   0 0 0
Decrease qty mm3/st.   0 0 0
Decrease rate %   0 0 0
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Height m   500 500 500
Atmospheric pressure difference kPa   -5.9 -9.2 -2.6
Atmospheric pressure difference mmHg   -44 -69 -19
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Decrease qty mm3/st.   3.6 2.6 4.6
Decrease rate %   10 7 13
Basic   *
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Control lever angle alpha deg.   24.5 20.5 28.5
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 MICROSWITCH ADJUSTMENT

Microswitch adjustment With the control lever 'a' from the idle position (idle stopper lever clearance L), adjust the position of the microswitch and fix it in the position where it goes OFF. After adjustment, the microswitch must not turn OFF at lever position between idle and a. Also, the microswitch lever must not contact the stopper.
----------
a=26+-1deg L=8.5+-0.2mm
----------

0000001901 W-CSD ADJUSTMENT

Test data 104749-6160
Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust screw (A) so that the timer stroke is the value determined from the graph. 2. Adjustment of the position of the intermediate lever. (1)Insert a shim L1 between the control lever (F) and the idle set screw (G). (2)Set intermediate lever (D) adjusting screw (E) so that adjusting screw (E) contacts control lever, and so that when intermediate lever is at right angles to pump center, intermediate lever and idle stopper bracket (H) overlap at position (J). 3. W-CSD adjustment Insert a shim L1+-0.05 between the control lever (F) and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (D) via the rod (I). X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever position at theta L (deg, mm) (W) Cold advancer (R) Cooling water temperature (deg C) (S) Cooling water temperature: increase direction (O) Timer piston stroke (mm) (P) Lever position (deg) (Q) lever position (mm) (M) standard point N:Pump speed
----------
L1=0.93+-0.05mm
----------
N1=500r/min a=20degC b=-20degC c=2.9+-1deg d=8+-3deg O1=0.3+-0.4mm O2=1.2+-0.6mm Q1=0.93+-0.3mm Q2=2.62+-1mm




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