101803-1290 ZEXEL Calibration Data 1018031290 3126174053


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Information

ZEXEL 101803-1290 1018031290
MITSUBISHI 3126174053 3126174053

Cross reference number

ZEXEL 101803-1290 1018031290
MITSUBISHI 3126174053 3126174053


Zexel num Bosch num Firm num Firm Name
101803-1290    3126174053  MITSUBISHI
8DC80AD *

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   45 44.5 45.5
Cyl.1-2
Difference between angles 2 deg.   90 89.5 90.5
Cal 1-7
Difference between angles 3 deg.   135 134.5 135.5
Cal 1-3
Difference between angles 4 deg.   180 179.5 180.5
Cal 1-4
Difference between angles 5 deg.   225 224.5 225.5
Cal 1-5
Difference between angles 6 deg.   270 269.5 270.5
Cal 1-6
Difference between angles 7 deg.   315 314.5 315.5
Cal 1-8


Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   118.3 114.1 122.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   10.2
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   115 112.7 117.3
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   8.2+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   20 16.5 23.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *


Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   144 144
Fixing the lever   *
Remarks  
After startup boost setting


Timer adjustment
Pump speed r/min   500+120- 100
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1.5 1 2


Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3.2 2.7 3.7


Timer adjustment_04
Pump speed r/min   1250
Advance angle deg.   6.5 6.5 7.5
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 101803-1290 N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL
----------
DL=8-0.2mm SXL=10.2+0.2mm
----------



0000000901

Test data 101803-1290 F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=5.5deg+-5deg b=26.5deg+-3deg



0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+10r/min Ra=8.2mm
----------




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Group cross 101803-1290 ZEXEL

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101803-1220    3126155023 
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101803-1230    3126159063  INJECTION-PUMP ASSEMBLY
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101803-1240    3126159083  INJECTION-PUMP ASSEMBLY
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101803-1250    3126174023  INJECTION-PUMP ASSEMBLY
8DC80A
101803-1260  9 400 616 203  3126174033  INJECTION-PUMP ASSEMBLY
8DC80A
101803-1270    3126174043 
8DC80A
101803-1280    3126159094  INJECTION-PUMP ASSEMBLY
8DC80A
101803-1290    3126174053 
8DC80AD
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