106991-1400 ZEXEL 9 400 618 762 BOSCH INJECTION-PUMP ASSEMBLY 9400618762 1069911400 1156027970


106991-1400 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 762 9400618762
ZEXEL 106991-1400 1069911400
ISUZU 1156027970 1156027970

Cross reference number

BOSCH 9 400 618 762 9400618762
ZEXEL 106991-1400 1069911400
ISUZU 1156027970 1156027970


Zexel num
Bosch num
Firm num
Name
106991-1400 
106991-1410 
9 400 618 762 
1156027970  ISUZU
INJECTION-PUMP ASSEMBLY
12PD1MTC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-4320
Overflow valve opening pressure (drive side) kPa   255 221 289
Overflow valve opening pressure (drive side) kgf/cm2   2.6 2.25 2.95
Overflow valve (governor side)   134424-4320
Overflow valve opening pressure (governor side) kPa   255 221 289
Overflow valve opening pressure (governor side) kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-9-8- 5-2-11-1 0-3-6-7-
Pre-stroke mm   4.3 4.27 4.33
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   15 14.75 15.25
Difference between angles 2
Cal 1-9
deg.   60 59.75 60.25
Difference between angles 3
Cal 1-8
deg.   75 74.75 75.25
Difference between angles 4
Cal 1-5
deg.   120 119.75 120.25
Difference between angles 5
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 6
Cal 1-11
deg.   180 179.75 180.25
Difference between angles 7
Cal 1-10
deg.   195 194.75 195.25
Difference between angles 8
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 9
Cal 1-6
deg.   255 254.75 255.25
Difference between angles 10
Cal 1-7
deg.   300 299.75 300.25
Difference between angles 11
Cal 1-12
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   13.8
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   199.6 198.1 201.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   13.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   204.9 200.9 208.9
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   13.8
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   207.4 203.4 211.4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   13.8 12.5 15.1
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   1100++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1000.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106991-1400
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Supplied with damper spring, smoke limiter and torque control not set. (3)Set idle sub-spring
----------

----------

Speed control lever angle

Test data 106991-1400
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=59deg+-5deg b=15deg+-5deg

0000000901

Test data 106991-1400
(1)Fix full load (2)Use the hole at R = aa
----------
aa=35mm
----------
a=(15deg)+-5deg

Stop lever angle

Test data 106991-1400
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)With solenoid ON. (3)Rack position = bb or more (4)With solenoid OFF.
----------
aa=1.2+-0.2mm bb=15mm
----------
a=44deg+-5deg b=70.5deg+-5deg

Timing setting

Test data 106991-1400
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(170deg)




Have questions with 106991-1400?





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