106861-4010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068614010


106861-4010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106861-4010 1068614010

Cross reference number

ZEXEL 106861-4010 1068614010


Zexel num
Bosch num
Firm num
Name
106861-4010 
 
  DPICO
INJECTION-PUMP ASSEMBLY
8DC9 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   145.5 142.5 148.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.2+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   19.5 16.9 22.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3 2.5 3.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106861-4010
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Deliver with the torque spring and the torque control spring not operating. (4)RACK LIMIT not operating. (5)Set idle sub-spring (6)Main spring setting
----------
K=18
----------

Speed control lever angle

Test data 106861-4010
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(17deg)+-5deg b=(27deg)+-5deg

Stop lever angle

Test data 106861-4010
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=46deg+-5deg

Timing setting

Test data 106861-4010
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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Group cross 106861-4010 ZEXEL

Hyundai 

9 400 618 006 
3310072M00 
INJECTION-PUMP ASSEMBLY
8DC9T

Dpico 

106861-4010  
 
 
INJECTION-PUMP ASSEMBLY
8DC9
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