106685-4110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066854110


106685-4110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106685-4110 1066854110

Cross reference number

ZEXEL 106685-4110 1066854110


Zexel num
Bosch num
Firm num
Name
106685-4110 
 
   
INJECTION-PUMP ASSEMBLY
6M137B-1

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.1
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   396 391 401
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   131 131
Boost pressure mmHg   980 980
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8.5 6.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-3.9
Boost pressure kPa   30.7 28 33.4
Boost pressure mmHg   230 210 250
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(14.1)
Boost pressure kPa   117 117 117
Boost pressure mmHg   880 880 880

Test data Ex:

Governor adjustment

Test data 106685-4110
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke (4)Stop lever at stopping (with the stop lever at full)
----------
K=14
----------

Speed control lever angle

Test data 106685-4110
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=90mm
----------
a=(2deg)+-5deg b=(33deg)+-5deg

Stop lever angle

Test data 106685-4110
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Rack position = bb or less (3)At speed = cc. (4)No return spring
----------
aa=28mm bb=6.3mm cc=(N1-20)mm
----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106685-4110
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(350deg)




Have questions with 106685-4110?





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