106684-4180 ZEXEL 9 400 617 668 BOSCH INJECTION-PUMP ASSEMBLY 9400617668 1066844180 6215711240


106684-4180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 668 9400617668
ZEXEL 106684-4180 1066844180
KOMATSU 6215711240 6215711240

Cross reference number

BOSCH 9 400 617 668 9400617668
ZEXEL 106684-4180 1066844180
KOMATSU 6215711240 6215711240


Zexel num
Bosch num
Firm num
Name
106684-4180 
9 400 617 668 
6215711240  KOMATSU
INJECTION-PUMP ASSEMBLY
SA12V140 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   16.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   443 438 448
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Standard point is same as injection quantity for 106682-9180 on row L.
 
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   18 16.5 19.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Remarks
Rack limit set at R = 18+0.2.
 

Test data Ex:

Timing setting

Test data 106684-4180
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=23deg
----------
a=(150deg)




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Group cross 106684-4180 ZEXEL

Komatsu 

9 400 617 660 
6215711840 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
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Komatsu 

9 400 617 663 
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106684-4180  
9 400 617 668 
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INJECTION-PUMP ASSEMBLY
SA12V140
9 400 610 987 
 
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Komatsu 

9 400 617 669 
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F 019 Z20 189 
6215711661 
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