Rating:
Information injection-pump assembly
BOSCH
9 400 617 325
9400617325
ZEXEL
106673-7110
1066737110
MITSUBISHI
ME151383
me151383
Cross reference number
BOSCH
9 400 617 325
9400617325
ZEXEL
106673-7110
1066737110
MITSUBISHI
ME151383
me151383
Zexel num
Bosch num
Firm num
Name
106673-7110
9 400 617 325
ME151383 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T3 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
6D22T3 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-8020
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.9
3.85
3.95
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
10
Pump speed
r/min
600
600
600
Each cylinder's injection qty
mm3/st.
169.5
165.3
173.7
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
Z
Rack position
4.3+-0.5
Pump speed
r/min
440
440
440
Each cylinder's injection qty
mm3/st.
20.5
18
23
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(10)
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
169.5
167.5
171.5
Basic
*
Fixing the lever
*
Boost pressure
kPa
93.3
93.3
Boost pressure
mmHg
700
700
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1+0.75
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
146.5
138.3
154.7
Fixing the lever
*
Boost pressure
kPa
93.3
93.3
Boost pressure
mmHg
700
700
Injection quantity adjustment_05
Adjusting point
E
Rack position
R1-2.6
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
112.5
108.7
116.3
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_06
Adjusting point
F
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
40
80
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
600
600
600
Rack position
R1-2.6
Boost pressure
kPa
3.3
3.3
5.3
Boost pressure
mmHg
25
25
40
Boost compensator adjustment_02
Pump speed
r/min
600
600
600
Rack position
R1-1.55
Boost pressure
kPa
23.3
22
24.6
Boost pressure
mmHg
175
165
185
Boost compensator adjustment_03
Pump speed
r/min
600
600
600
Rack position
R1(10)
Boost pressure
kPa
80
80
80
Boost pressure
mmHg
600
600
600
Timer adjustment
Pump speed
r/min
900--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
850
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
1.5
1
2
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Boost compensator cancel stroke: BSL
(5)Boost compensator stroke: BCL
(6)Damper spring setting
----------
RT=1 TH=2.1mm BSL=4mm BCL=2.6+-0.1mm
----------
----------
RT=1 TH=2.1mm BSL=4mm BCL=2.6+-0.1mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=17deg+-5deg
----------
----------
a=17deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=28deg+-5deg b=32deg+-3deg
----------
----------
a=28deg+-5deg b=32deg+-3deg
Stop lever angle
S:Stop the pump.
(1)Free (at delivery)
(2)Rack position = aa (non-injection rack position). Set the stopper bolt at speed = bb.
(3)Use the hole above R = cc
----------
aa=2.9-0.5mm bb=240r/min cc=37mm
----------
a=38deg+-5deg b=40deg+7deg-5deg
----------
aa=2.9-0.5mm bb=240r/min cc=37mm
----------
a=38deg+-5deg b=40deg+7deg-5deg
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325r/min Ra=4.3+-0.1mm
----------
----------
N1=325r/min Ra=4.3+-0.1mm
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=9deg
----------
a=(3deg)
----------
aa=9deg
----------
a=(3deg)
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Group cross 106673-7110 ZEXEL
Mitsubishi
106673-7110
9 400 617 325
ME151383
INJECTION-PUMP ASSEMBLY
6D22T3
6D22T3