104760-4370 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604370 1670010d61


104760-4370 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104760-4370 1047604370
NISSAN-DIESEL 1670010D61 1670010d61

Cross reference number

ZEXEL 104760-4370 1047604370
NISSAN-DIESEL 1670010D61 1670010d61


Zexel num
Bosch num
Firm num
Name
104760-4370 
104760-4371 
 
1670010D61  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   63.4 62.9 63.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   49.8 46.3 53.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   63.4 62.4 64.4
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1650 1650 1650
Average injection quantity mm3/st.   65.1 61.6 68.6
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   63.8 60.3 67.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2125 2125 2125
Average injection quantity mm3/st.   25.5 23.5 27.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   10
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   1925 1925 1925
Average injection quantity mm3/st.   59.9 54.9 64.9
Oil temperature degC   50 48 52
Injection quantity adjustment_04
Pump speed r/min   2125 2125 2125
Average injection quantity mm3/st.   25.5 22.5 28.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.8 7.8 11.8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.8 7.3 12.3
Difference in delivery mm3/st.   2.5
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   460 330 590
Oil temperature degC   50 48 52
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   490 451 529
Pressure with S/T ON kgf/cm2   5 4.6 5.4
Pressure with S/T OFF kPa   363 334 392
Pressure with S/T OFF kgf/cm2   3.7 3.4 4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure kPa   363 324 402
Pressure kgf/cm2   3.7 3.3 4.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure kPa   451 412 490
Pressure kgf/cm2   4.6 4.2 5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.2 3.8 4.6
Timer stroke with S/T OFF mm   1.8 1.6 2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   800 800 800
Timer stroke with S/T OFF mm   0.9
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.2 4.2 4.2
Timer stroke with S/T OFF mm   1.8 1.5 2.1
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   3.6 3.1 4.1
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Timer stroke with S/T OFF mm   5.7 5.2 6.1
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001501
Pump speed r/min   1100 1100 1100
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -21.9 -21.9
Atmospheric pressure difference mmHg   -164 -164 -164
Average injection quantity mm3/st.   56.6 55.1 58.1
Decrease qty mm3/st.   6.8 6.8 6.8
Decrease rate %   10.7 10.7 10.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Height m   0 0 0
Atmospheric pressure difference kPa   0 0 0
Atmospheric pressure difference mmHg   0 0 0
Average injection quantity mm3/st.   63.4 62.4 64.4
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Height m   500 500 500
Atmospheric pressure difference kPa   -5.9 -9.2 -2.6
Atmospheric pressure difference mmHg   -44 -69 -19
Average injection quantity mm3/st.   63.4 63.4 63.4
Oil temperature degC   50 48 52
_04
Pump speed r/min   1100 1100 1100
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -21.9 -21.9
Atmospheric pressure difference mmHg   -164 -164 -164
Average injection quantity mm3/st.   56.6 54.6 58.6
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1100 1100 1100
Height m   4000 4000 4000
Atmospheric pressure difference kPa   -29.7 -29.7 -29.7
Atmospheric pressure difference mmHg   -298 -298 -298
Average injection quantity mm3/st.   49 49 49
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   10 6 14
Control lever angle beta deg.   34 29 39

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104760-4370
A:Potentiometer standards B:ON, OFF switch standard G:ON-->OFF D:OFF-->ON E:Adjusting point F:Checking point P:Boost pressure Vi:Applied voltage C1:Full-speed C2:Idle Q:Injection quantity N:Pump speed V:Output voltage C:Control lever angle
----------

----------
V1=1.6+-0.03V V2=(7.26+-0.9)V C3=(4.9+-2.5)deg C4=(19.4+-4)deg Vi=10V P1=-kPa P2=-mmHg




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