104740-7152 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047407152 1670080g13


104740-7152 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-7152 1047407152
NISSAN-DIESEL 1670080G13 1670080g13

Cross reference number

ZEXEL 104740-7152 1047407152
NISSAN-DIESEL 1670080G13 1670080g13


Zexel num
Bosch num
Firm num
Name
104740-7152 
104740-7154 
 
1670080G13  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52 51.5 52.5
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   12.6 8.1 17.1
Injection timing adjustment_03
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   35.2 32.7 37.7
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   46.3 43.8 48.8
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   49.1 46.1 52.1
Injection timing adjustment_06
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.3 51.3 53.3
Injection timing adjustment_07
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   53.2 50.7 55.7
Injection timing adjustment_08
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.2 48.7 53.7
Injection quantity adjustment
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   35 33 37
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.3 7.3 11.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.3 7.3 11.3
Governor adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 60 90
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 258 522
_02
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   489 360 618
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   637.5 598 677
Pressure with S/T ON kgf/cm2   6.5 6.1 6.9
Pressure with S/T OFF kPa   490.5 461 520
Pressure with S/T OFF kgf/cm2   5 4.7 5.3
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   637.5 598 677
Pressure with S/T ON kgf/cm2   6.5 6.1 6.9
Pressure with S/T OFF kPa   490.5 461 520
Pressure with S/T OFF kgf/cm2   5 4.7 5.3
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T OFF kPa   666.5 637 696
Pressure with S/T OFF kgf/cm2   6.8 6.5 7.1
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Pressure with S/T OFF kPa   764.5 735 794
Pressure with S/T OFF kgf/cm2   7.8 7.5 8.1
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   6 5.6 6.4
Timer stroke with S/T OFF mm   3.8 3.6 4
Basic   *
_02
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   6 5.6 6.4
Timer stroke with S/T OFF mm   3.8 3.6 4
_03
Pump speed r/min   1700 1700 1700
Timer stroke with S/T OFF mm   6.5 6.1 6.9
_04
Pump speed r/min   2250 2250 2250
Timer stroke with S/T OFF mm   8.55 8.1 9
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.82 5.72 5.92
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104740-7152
Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg




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