101901-1180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1019011180


101901-1180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101901-1180 1019011180

Cross reference number

ZEXEL 101901-1180 1019011180


Zexel num
Bosch num
Firm num
Name
101901-1180 
101901-1181 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
10DC8 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-8- 5-6-3-4- 9-10
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   72 71.5 72.5
Difference between angles 3
Cal 1-8
deg.   117 116.5 117.5
Difference between angles 4
Cal 1-5
deg.   144 143.5 144.5
Difference between angles 5
Cal 1-6
deg.   189 188.5 189.5
Difference between angles 6
Cal 1-3
deg.   216 215.5 216.5
Difference between angles 7
Cal 1-4
deg.   261 260.5 261.5
Difference between angles 8
Cal 1-9
deg.   288 287.5 288.5
Difference between angles 9
Cal 1-10
deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.2
Pump speed r/min   800 800 800
Each cylinder's injection qty mm3/st.   116 112.7 119.3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.4+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R(10.2+- 0.5)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   116 115 117
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R(10.2+- 0.5)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   118.5 116 121
Difference in delivery mm3/st.   9.5 9.5 9.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   170 150 190
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   375+120
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   2.6 2.1 3.1
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   4.2 3.7 4.7
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   6.5 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101901-1180
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL
----------
DL=8-0.2mm SXL=10.2+0.2mm
----------

0000000901

Test data 101901-1180
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=5.5deg+-5deg b=26.5deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+5r/min Ra=7.9mm
----------




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