101803-1390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1018031390 3126172034


101803-1390 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101803-1390 1018031390
MITSUBISHI 3126172034 3126172034

Service parts 101803-1390 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101080-0590
3. GOVERNOR 105490-4000
4. SUPPLY PUMP 105210-1941
5. AUTOM. ADVANCE MECHANIS 105614-4190
6. COUPLING PLATE 105662-0570
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4610
11. Nozzle and Holder 31296-08201
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4380
14. NOZZLE 105015-4200
15. NOZZLE SET

Include in #1:

101803-1390 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101803-1390 1018031390
MITSUBISHI 3126172034 3126172034


Zexel num
Bosch num
Firm num
Name
101803-1390 
 
3126172034  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC40A *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.6
Pump speed r/min   800 800 800
Each cylinder's injection qty mm3/st.   99 96.1 101.9
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.6+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R(9.6+-0 .5)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   99 98 100
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R(9.6+-0 .5)
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   103.5 101 106
Difference in delivery mm3/st.   8.2 8.2 8.2
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 90 130
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   380+85-2 5
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   4.2 3.7 4.7
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   7 6.5 7.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101803-1390
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL
----------
DL=7-0.2mm SXL=9.6+0.2mm
----------

0000000901

Test data 101803-1390
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=26deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+5r/min Ra=7.5mm
----------




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