101801-6200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1018016200 3126185051

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101801-6200 1018016200

MITSUBISHI 3126185051 3126185051

Cross reference number

ZEXEL 101801-6200 1018016200

MITSUBISHI 3126185051 3126185051

Zexel num

Bosch num

Firm num

Name

101801-6200

3126185051 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC20T *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0020

Bosch type code DN4SD24T

Nozzle holder 105031-2010

Bosch type code KB56SD237

Opening pressure MPa 21.6

Opening pressure kgf/cm2 220

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-550

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 11.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 131 125.7 136.3

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.7

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 119 116.6 121.4

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 7+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 20.6 17.5 23.7

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Control lever's minimum speed setting (4)Control lever's full speed setting (5)Idle sub spring setting: L1.
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K=5 RAL=12.5+0.5mm L1=6-0.2mm
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Speed control lever angle

(1)Set minimum speed. (2)Set the pump speed at aa (3)Set the pump speed at bb. (4)Fix idle side stopper bolt.
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aa=900r/min bb=750r/min
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a=(22deg) b=(13deg) c=(5deg)