101695-3460 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016953460 6206711610


101695-3460 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101695-3460 1016953460
KOMATSU 6206711610 6206711610

Cross reference number

ZEXEL 101695-3460 1016953460
KOMATSU 6206711610 6206711610


Zexel num
Bosch num
Firm num
Name
101695-3460 
 
6206711610  KOMATSU
INJECTION-PUMP ASSEMBLY
6D95L * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   41.1 40.1 42.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   45.7 43.7 47.7
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   E
Rack position   8.4+-0.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101695-3460
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring must does not have a set force. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=9 N1=1375r/min N2=700r/min
----------

Speed control lever angle

Test data 101695-3460
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=23deg+-5deg

Stop lever angle

Test data 101695-3460
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=43.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101695-3460
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




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