101693-2750 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016932750 220002211c


101693-2750 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101693-2750 1016932750
HINO 220002211C 220002211c

Cross reference number

ZEXEL 101693-2750 1016932750
HINO 220002211C 220002211c


Zexel num
Bosch num
Firm num
Name
101693-2750 
101693-2751 
 
220002211C  HINO
INJECTION-PUMP ASSEMBLY
EB300 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-2220
Overflow valve opening pressure kPa   122.5 98 147
Overflow valve opening pressure kgf/cm2   1.25 1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.1 2.05 2.15
Rack position
After adjusting injection quantity.
  R=B
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.6
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   100 99 101
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.2
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   102.5 100.5 104.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   14 11.4 16.6
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   136 136 156
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   1
Fixing the lever   *
Timer adjustment
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   1
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_04
Pump speed r/min   1175
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101693-2750
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)RACK LIMIT (4)Damper spring setting: DL (5)Set idle at point F (N = N1, R = R1) and confirm that the injection quantity at N = N2 is at point E (Q = Q1) or less.
----------
DL=6.5-0.2mm N1=275r/min R1=7mm N2=700r/min
----------

Speed control lever angle

Test data 101693-2750
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=14deg+-5deg

0000000901

Test data 101693-2750
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=1deg+-5deg b=43deg+-2deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+25r/min Ra=7mm
----------




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