101641-2460 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016412460 6301100390


101641-2460 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101641-2460 1016412460
HINO 6301100390 6301100390

Cross reference number

ZEXEL 101641-2460 1016412460
HINO 6301100390 6301100390


Zexel num
Bosch num
Firm num
Name
101641-2460 
101641-2461 
 
6301100390  HINO
INJECTION-PUMP ASSEMBLY
*
101641-2460 
101641-2461 
 
220001661A  HINO
INJECTION-PUMP ASSEMBLY
A *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   42.3 41.3 43.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.7+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.3 0.8 1.8
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   2.8 2.3 3.3
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   4.5 4 5
Timer adjustment_05
Pump speed r/min   1350
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101641-2460
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=7-0.2mm RAL=14+0.2mm
----------

0000000901

Test data 101641-2460
F:Full load I:Idle S:Stop
----------

----------
a=25deg+-5deg b=37deg+-2deg c=10deg+-3deg




Have questions with 101641-2460?





Group cross 101641-2460 ZEXEL

Hino 

 
6301100190 

 
6304100104 

 
6301100260 

 
6301100320 

 
6301100330 
INJECTION-PUMP ASSEMBLY
DM100
 
220003981A 
INJECTION-PUMP ASSEMBLY
DM100
 
220002300A 
INJECTION-PUMP ASSEMBLY
DM100
9 400 615 931 
220002301A 
INJECTION-PUMP ASSEMBLY
DM100
101641-2460  

101641-2461 
 
6301100390 
INJECTION-PUMP ASSEMBLY
101641-2460  

101641-2461 
 
220001661A 
INJECTION-PUMP ASSEMBLY
 
220001662A 
INJECTION-PUMP ASSEMBLY
DM100
 
6301100350 
INJECTION-PUMP ASSEMBLY
DM100
 
220003991A 
INJECTION-PUMP ASSEMBLY
DM100
 
220001690A 
INJECTION-PUMP ASSEMBLY
DQ100
 
220001691A 
INJECTION-PUMP ASSEMBLY
DQ100
 
220001650A 

DM100
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