101606-9000 ZEXEL 9 400 615 549 BOSCH INJECTION-PUMP ASSEMBLY 9400615549 1016069000


101606-9000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 549 9400615549
ZEXEL 101606-9000 1016069000

Service parts 101606-9000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9090
3. GOVERNOR 105419-0980
4. SUPPLY PUMP 105210-4700
5. AUTOM. ADVANCE MECHANIS 105643-0350
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6780
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3900
14. NOZZLE 105015-6440
15. NOZZLE SET

Include in #1:

101606-9000 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 549 9400615549
ZEXEL 101606-9000 1016069000


Zexel num
Bosch num
Firm num
Name
101606-9000 
9 400 615 549 
  HYUNDAI
INJECTION-PUMP ASSEMBLY
6D16 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   58.8 57.8 59.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.8+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   8.6 7.1 10.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   71 61 81
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1000++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1000.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101606-9000
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2
----------
K=8 N1=1000r/min N2=400r/min
----------

Speed control lever angle

Test data 101606-9000
F:Full speed I:Idle S:Stop
----------

----------
a=8deg+-5deg b=27deg+-5deg c=35deg+-3deg

Stop lever angle

Test data 101606-9000
N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101606-9000
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(2deg)




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Group cross 101606-9000 ZEXEL

Hyundai 

101606-9000  
9 400 615 549 
 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 550 
 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 551 
 
INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel 

F 01G 09U 04T 
16713Z5967 
INJECTION-PUMP ASSEMBLY
FE6A
 
16713Z5968 
INJECTION-PUMP ASSEMBLY
FE6E
 
16713Z5972 
INJECTION-PUMP ASSEMBLY
FE6E
 
16713Z5520 
INJECTION-PUMP ASSEMBLY
FE6A
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
16713Z5521 
INJECTION-PUMP ASSEMBLY
FE6B
 
16790Z5579 
INJECTION-PUMP ASSEMBLY
FD606
F 01G 09U 04U 
16713Z5976 
INJECTION-PUMP ASSEMBLY
FE6A
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