101603-7310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016037310 1156025850

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101603-7310 1016037310

ISUZU 1156025850 1156025850

Service parts 101603-7310 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-4211

3. GOVERNOR 105492-0310

4. SUPPLY PUMP 105210-4730

5. AUTOM. ADVANCE MECHANIS 105644-0430

6. COUPLING PLATE 105662-0630

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5452

11. Nozzle and Holder 1-15300-107-2

12. Open Pre:MPa(Kqf/cm2) 17.2{175}

13. NOZZLE-HOLDER 105031-3782

14. NOZZLE 105015-4840

15. NOZZLE SET

Include in #1:

101481-0154 as _

101603-7310 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101603-7310 1016037310

ISUZU 1156025850 1156025850

Zexel num

Bosch num

Firm num

Name

101603-7310

1156025850 ISUZU

INJECTION-PUMP ASSEMBLY
6QA1 * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0220

Overflow valve opening pressure kPa 147 113 181

Overflow valve opening pressure kgf/cm2 1.5 1.15 1.85

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.7 3.65 3.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.9

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 71 69 73

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 69.9 68.9 70.9

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 8 5.7 10.3

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.3

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 0.8 0.1 0.8

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 0.8 0.3 1.3

Timer adjustment_04

Pump speed r/min 900

Advance angle deg. 2 1.5 2.5

Timer adjustment_05

Pump speed r/min 1150

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)RACK LIMIT: RAL (4)Damper spring setting: DL
----------
RT=1 TH=2.7mm RAL=13.8+0.2mm DL=6.5+-0.5mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=8deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-3deg b=30deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=65.5deg+-5deg b=71deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(60deg)