101603-0500 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016030500 1156018010


101603-0500 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-0500 1016030500
ISUZU 1156018010 1156018010

Cross reference number

ZEXEL 101603-0500 1016030500
ISUZU 1156018010 1156018010


Zexel num
Bosch num
Firm num
Name
101603-0500 
101603-0503 
 
1156018010  ISUZU
INJECTION-PUMP ASSEMBLY
6SA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   92.8 91.2 94.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   11.7 9.7 13.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.4)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   92.8 91.8 93.8
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.2
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   83.2 80 86.4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   R2(13.8)
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   103 103 113
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1150--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1250
Advance angle deg.   3.1 2.6 3.6
Timer adjustment_04
Pump speed r/min   1350
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-0500
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B01
----------

Speed control lever angle

Test data 101603-0500
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=18deg+-5deg b=33deg+-3deg

Stop lever angle

Test data 101603-0500
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-0500
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Have questions with 101603-0500?





Group cross 101603-0500 ZEXEL

Isuzu 

101603-0500  

101603-0503 
 
1156018010 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156018011 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156018012 
INJECTION-PUMP ASSEMBLY
6SA1
9 400 615 003 
1156018013 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156017840 
INJECTION-PUMP ASSEMBLY
6SA1
9 400 615 004 
1156017841 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156017850 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156017851 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156017751 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156014391 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156018070 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156018080 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156017891 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156018131 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156018530 
INJECTION-PUMP ASSEMBLY
6BD1T
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