101602-7351 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016027351 1156025540


101602-7351 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-7351 1016027351
ISUZU 1156025540 1156025540

Service parts 101602-7351 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2180
3. GOVERNOR 105411-1401
4. SUPPLY PUMP 105220-4781
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-1420
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6102
11. Nozzle and Holder 1-15300-250-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3862
14. NOZZLE 105015-8210
15. NOZZLE SET

Include in #1:

101602-7351 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-7351 1016027351
ISUZU 1156025540 1156025540


Zexel num
Bosch num
Firm num
Name
101602-7351 
101602-7352 
 
1156025540  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   82.5 81 84
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.9+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   11.5 10.2 12.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-7351
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Do not adjust boost compensator spring. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=9 N1=1100r/min N2=800r/min
----------

Speed control lever angle

Test data 101602-7351
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(1deg)+-5deg b=(20deg)+-5deg

Stop lever angle

Test data 101602-7351
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-7351
(1)Pump vertical direction (2)Position of flywheel's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(60deg)




Have questions with 101602-7351?





Group cross 101602-7351 ZEXEL

Isuzu 

9 400 614 889 
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101602-7351  

101602-7352 
 
1156025540 
INJECTION-PUMP ASSEMBLY
6BG1-T
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6BG1-T
 
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6BD1
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6BD1-T
9 400 614 893 
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6BD1-T
 
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6BB1
9 400 614 894 
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