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101602-3160 ZEXEL 9 400 614 814 BOSCH INJECTION-PUMP ASSEMBLY 9400614814 1016023160 6136711520


101602-3160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 814 9400614814
ZEXEL 101602-3160 1016023160
KOMATSU 6136711520 6136711520

Include in #1:

101481-0231 as _

Cross reference number

BOSCH 9 400 614 814 9400614814
ZEXEL 101602-3160 1016023160
KOMATSU 6136711520 6136711520


Zexel num Bosch num Firm num Firm Name
101602-3160  9 400 614 814  6136711520  KOMATSU INJECTION-PUMP ASSEMBLY
6D105 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   1025 1025 1025
Average injection quantity mm3/st.   44 43 45
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.3 8.8 11.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-3160
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Torque control stroke
----------
K=17
----------

Speed control lever angle

Test data 101602-3160
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101602-3160
N:Pump normal S:Stop the pump.
----------

----------
a=(27deg) b=(53deg)




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Group cross 101602-3160 ZEXEL

Komatsu 

101602-3101  9 400 610 202  6136711610  INJECTION-PUMP ASSEMBLY
6D105
101602-3111  9 400 614 809  6137711610  INJECTION-PUMP ASSEMBLY
S6D105
101602-3120  9 400 614 810  6137711401  INJECTION-PUMP ASSEMBLY
S6D105
101602-3130  9 400 614 811  6136711310  INJECTION-PUMP ASSEMBLY
6D105
101602-3140  9 400 614 812  6136711110  INJECTION-PUMP ASSEMBLY
6D105
101602-3150  9 400 614 813  6137711310  INJECTION-PUMP ASSEMBLY
S6D105
101602-3160  9 400 614 814  6136711520  INJECTION-PUMP ASSEMBLY
6D105
101602-3170  9 400 614 815  6136711512  INJECTION-PUMP ASSEMBLY
6D105
101602-3180    6136711120  INJECTION-PUMP ASSEMBLY
6D105
101602-3190    6136711530  INJECTION-PUMP ASSEMBLY
6D105
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