101601-5183 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016015183 220005200a


101601-5183 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-5183 1016015183
HINO 220005200A 220005200a

Cross reference number

ZEXEL 101601-5183 1016015183
HINO 220005200A 220005200a


Zexel num
Bosch num
Firm num
Name
101601-5183 
101601-5184 
 
220005200A  HINO
INJECTION-PUMP ASSEMBLY
H07C *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   8.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   68 67 69
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(8.9)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   68 67 69
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 105 115
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.3
Load   3/4
Timer adjustment_03
Pump speed r/min   1450
Advance angle deg.   4 3.5 4.5
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5183
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B94
----------

Speed control lever angle

Test data 101601-5183
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=33deg+-5deg b=(46deg)+-3deg

Stop lever angle

Test data 101601-5183
N:Engine normal (pump normal) S:Engine stop (1)Set the stopper screw. (After setting, apply red paint.)
----------

----------
a=0deg+-5deg b=(24deg)+-5deg

0000001501 RACK SENSOR

Test data 101601-5183
R:Rack position (mm) V:Voltage (V) After installing the rack sensor, confirm the output value (VR).
----------
N1=900r/min Ra=R1(8.9)mm VR=1.75+-0.18V
----------

0000001601 LEVER

Test data 101601-5183
(N) Engine normal (pump normal) (S) Engine stop (A) stopper screw (B) Stop direction (perpendicular) Stop lever adjusting procedure (1)After completing adjustment, confirm that the engine's normal lever angle (pump's normal lever) is within the specifications in the figure above. (2)With the speed ever at Full and the pump speed (specified speed) at non-injection set the stopper screw (A) so that the non-injection position R = Ra. (3)After setting, confirm non-injection at speed lever idle and pump speed Na. (4)After adjustment, apply red paint.
----------
Na=275r/min Ra=(4.3)mm
----------
ra=37mm a=0deg+-5deg b=(24deg)+-5deg

Timing setting

Test data 101601-5183
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101601-5183 ZEXEL

Hino 

 
 
INJECTION-PUMP ASSEMBLY
YF03
 
220000655B 
INJECTION-PUMP ASSEMBLY
YF03
 
 
INJECTION-PUMP ASSEMBLY
H07C
101601-5183  

101601-5184 
 
220005200A 
INJECTION-PUMP ASSEMBLY
H07C
9 400 614 603 
220005201A 
INJECTION-PUMP ASSEMBLY
H07C
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