101495-3070 ZEXEL 9 400 614 514 BOSCH INJECTION-PUMP ASSEMBLY 9400614514 1014953070 6204711511


101495-3070 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 514 9400614514
ZEXEL 101495-3070 1014953070
KOMATSU 6204711511 6204711511

Include in #2:

Cross reference number

BOSCH 9 400 614 514 9400614514
ZEXEL 101495-3070 1014953070
KOMATSU 6204711511 6204711511


Zexel num Bosch num Firm num Firm Name
101495-3070  9 400 614 514  6204711511  KOMATSU INJECTION-PUMP ASSEMBLY
4D95L K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   31.7 30.7 32.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.5+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101495-3070
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)The torque control spring must does not have a set force. (4)Rack difference between N = N1 and N = N2
----------
K=10 RAL=15+0.2mm N1=1200r/min N2=750r/min
----------

Speed control lever angle

Test data 101495-3070
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101495-3070
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101495-3070
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




Have questions with 101495-3070?





Group cross 101495-3070 ZEXEL

Komatsu 

101495-3000    6204711190  INJECTION-PUMP ASSEMBLY
4D95L
101495-3010 
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  6204711650  INJECTION-PUMP ASSEMBLY
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101495-3021  9 400 614 509  6204711411  INJECTION-PUMP ASSEMBLY
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Komatsu 

101495-3031  9 400 614 510  6204711442  INJECTION-PUMP ASSEMBLY
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101495-3040  9 400 614 511  6204711610  INJECTION-PUMP ASSEMBLY
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101495-3050  9 400 614 512  6204711711  INJECTION-PUMP ASSEMBLY
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101495-3060  9 400 614 513  6204711722  INJECTION-PUMP ASSEMBLY
4D95L
101495-3070  9 400 614 514  6204711511  INJECTION-PUMP ASSEMBLY
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101495-3090    6204711521  INJECTION-PUMP ASSEMBLY
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