101482-9250 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014829250 1671290170


101482-9250 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101482-9250 1014829250
NISSAN-DIESEL 1671290170 1671290170

Service parts 101482-9250 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101048-8160
3. GOVERNOR 105419-1550
4. SUPPLY PUMP 105220-5740
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-6020
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6020
11. Nozzle and Holder 16600-90100
12. Open Pre:MPa(Kqf/cm2) 15.7{160}
13. NOZZLE-HOLDER 105048-3960
14. NOZZLE 105017-0900
15. NOZZLE SET

Include in #1:

101482-9250 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101482-9250 1014829250
NISSAN-DIESEL 1671290170 1671290170


Zexel num
Bosch num
Firm num
Name
101482-9250 
101482-9251 
 
1671290170  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
BD30 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.4
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   43.5 42.5 44.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.1+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.4 6.4 10.4
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101482-9250
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=10 N1=750r/min N2=400r/min
----------

Speed control lever angle

Test data 101482-9250
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=910r/min bb=755r/min
----------
a=2deg+-5deg b=21deg+-5deg c=5deg+-5deg

Stop lever angle

Test data 101482-9250
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101482-9250
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=- r1=750r/min r2=- Q1=43.5+-1mm3/st Q2=- c1=+-3.5% c2=- a3=18 a4=15 r3=900r/min r4=750r/min

Timing setting

Test data 101482-9250
(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(100deg)




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