101402-9592 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029592 3426103031


101402-9592 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9592 1014029592
MITSUBISHI-HEAV 3426103031 3426103031

Cross reference number

ZEXEL 101402-9592 1014029592
MITSUBISHI-HEAV 3426103031 3426103031


Zexel num
Bosch num
Firm num
Name
101402-9592 
101402-9840 
 
3426103031  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   76.5 75.5 77.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.1+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9592
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=6
----------

Speed control lever angle

Test data 101402-9592
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=913r/min bb=750r/min
----------
a=6deg+-5deg b=14deg+-5deg c=1deg+-5deg

Stop lever angle

Test data 101402-9592
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side
----------

----------
a=26.5deg+-5deg b=53deg+-5deg c=(9deg)

Timing setting

Test data 101402-9592
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101402-9592 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
 
INJECTION-PUMP ASSEMBLY
4TNE98

Mitsubishi-Heav 

9 400 610 495 
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9 400 611 144 
 
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Yanmar 

 
 
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Mitsubishi-Heav 

9 400 610 497 
3426101090 
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9 400 614 016 
3426103010 
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9 400 614 017 
3426103020 
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Yanmar 

9 400 614 018 
12995451000 
INJECTION-PUMP ASSEMBLY
4TNE98

Mitsubishi-Heav 

 
3426103050 
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3426103030 
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INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

101402-9592  

101402-9840 
 
3426103031 
INJECTION-PUMP ASSEMBLY
S4K
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