101402-4360 ZEXEL 9 400 610 454 BOSCH INJECTION-PUMP ASSEMBLY 9400610454 1014024360 8971227680


101402-4360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 454 9400610454
ZEXEL 101402-4360 1014024360
ISUZU 8971227680 8971227680

Service parts 101402-4360 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8390
3. GOVERNOR 105411-1710
4. SUPPLY PUMP 105220-7140
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-9520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4250
11. Nozzle and Holder 8-97124-700-0
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105025-0550
15. NOZZLE SET

Include in #1:

101402-4360 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 454 9400610454
ZEXEL 101402-4360 1014024360
ISUZU 8971227680 8971227680


Zexel num
Bosch num
Firm num
Name
101402-4360 
9 400 610 454 
8971227680  ISUZU
INJECTION-PUMP ASSEMBLY
4BG1-T K 14BD INJECTION PUMP ASSY PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.45 3.4 3.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   131.5 129.9 133.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   97.3 97.3
Boost pressure mmHg   730 730
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.4+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   17 15.7 18.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   8.4
Boost pressure kPa   33.3 30.6 36
Boost pressure mmHg   250 230 270
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   9.1
Boost pressure kPa   53.3 49.3 57.3
Boost pressure mmHg   400 370 430
Boost compensator adjustment_03
Pump speed r/min   550 550 550
Rack position   (10)
Boost pressure kPa   84 84 84
Boost pressure mmHg   630 630 630
Remarks
Rack position at full load position.
 

Test data Ex:

Governor adjustment

Test data 101402-4360
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke: BCL
----------
K=20 BCL=(1.6)mm
----------

Speed control lever angle

Test data 101402-4360
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(20deg)+-5deg b=(25deg)+-5deg

Stop lever angle

Test data 101402-4360
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Stopper bolt setting
----------
aa=0r/min bb=1-0.2mm
----------
a=32deg+-5deg b=(55deg)

Timing setting

Test data 101402-4360
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(90deg)




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