101801-1980 ZEXEL Calibration Data 1018011980 3126172021


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Information

ZEXEL 101801-1980 1018011980
MITSUBISHI 3126172021 3126172021

Cross reference number

ZEXEL 101801-1980 1018011980
MITSUBISHI 3126172021 3126172021


Zexel num Bosch num Firm num Firm Name
101801-1980 
101803-1370 
  3126172021  MITSUBISHI
*

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle   105015-3250
Bosch type code   DLLA160S354NP49
Nozzle holder   105030-4030
Opening pressure MPa   21.6
Opening pressure kgf/cm2   220
Injection pipe mm   6-2-700
Outer diameter - inner diameter - length (mm)
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   45 44.5 45.5
Cyl.1-2
Difference between angles 2 deg.   90 89.5 90.5
Cal 1-7
Difference between angles 3 deg.   135 134.5 135.5
Cal 1-3
Difference between angles 4 deg.   180 179.5 180.5
Cal 1-4
Difference between angles 5 deg.   225 224.5 225.5
Cal 1-5
Difference between angles 6 deg.   270 269.5 270.5
Cal 1-6
Difference between angles 7 deg.   315 314.5 315.5
Cal 1-8


Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   105 100.8 109.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   9.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   105 101.85 108.15
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   7.6
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   17.5 14.9 20.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *


Injection quantity adjustment_04
Adjusting point   D
Rack position   14.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 120 160
Fixing the lever   *
Remarks  
After startup boost setting


Timer adjustment
Pump speed r/min   380+85-2 5
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   1 0.5 1.5


Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   4.2 3.7 4.7


Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   7 6.5 7.5
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 101801-1980 N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL
----------
DL=4.5-0.2mm SXL=14.5mm
----------



0000000901

Test data 101801-1980 F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=25deg+-3deg



0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+10r/min Ra=7.6mm
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Group cross 101801-1980 ZEXEL

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101803-1390 
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101801-1940 
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101801-1950    3126155090 
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8DC40C
101801-1980 
101803-1370 
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101801-1990 
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