101601-1680 ZEXEL Calibration Data 1016011680 3096102040

Information Cross number Calibration Data Calibration Data Ex

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ZEXEL 101601-1680 1016011680

MITSUBISHI 3096102040 3096102040

Service parts 101601-1680 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-0410

3. GOVERNOR

4. SUPPLY PUMP 105210-4150

5. AUTOM. ADVANCE MECHANIS 105614-4010

6. COUPLING PLATE 105662-0490

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4092

11. Nozzle and Holder 30961-05030

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4990

14. NOZZLE 105015-3670

15. NOZZLE SET

Include in #1:

101601-1680 as INJECTION-PUMP ASSEMBLY

101695-3161 as _

101695-3162

Cross reference number

ZEXEL 101601-1680 1016011680

MITSUBISHI 3096102040 3096102040

Zexel num

Bosch num

Firm num

Name

101601-1680
101601-1760

3096102040 MITSUBISHI

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-3250

Bosch type code DLLA160S354NP49

Nozzle holder 105030-4030

Opening pressure MPa 21.6

Opening pressure kgf/cm2 220

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-700

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.2

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 119 114.3 123.7

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.2

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 119 115.5 122.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.1+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 17.5 14.9 20.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 140

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 800+120

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.9 0.4 1.4

Timer adjustment_03

Pump speed r/min 1250

Advance angle deg. 4 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL
----------
DL=5-0.2mm SXL=10.2+0.2mm
----------

0000000901

F:Full load I:Idle (1)Fix using the stopper bolt.
----------

----------
a=11.5deg+-5deg b=30deg+-3deg

Stop lever angle

(1)Rack position = aa (2)Rack position bb (3)Rack position = cc
----------
aa=0mm bb=21mm cc=15mm
----------
a=(75deg) b=(54deg) c=(34deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+10r/min Ra=8.1mm
----------